b'Wastewater treatment plantEliminating Waste, Not Savings: A Dodge Success StoryUS-based Dodge Industrial embark on a mission to save customers installation time, reduce waste, and minimise downtime, saving substantial annual costs.Synopsis requires specialised maintenanceIts patented push-pull tapered adapter - Application: Rotating biologicalprocedures, a crane, and up to 26 hourssystem is optimised with predetermined contactor (RBC) of labour for the replacement of a singledrive-up, eliminating the need for feeler - Problem: SAF-style bearing failure withbearingcreating a significant pain pointgauges and manual calculations to lengthy maintenancefor operational maintenance.reduce labour and improve reliability.- Solution: Dodge Safety Mount mountedThe Test Dodge Safety Mounts efficient designspherical roller bearings Premature failures due to contaminationprovides a direct path for grease to The Problem and lengthy replacements of existingaccess the rolling elements, ensuring SAF-style bearings led plant managementcorrect lubrication and facilitating the A large wastewater treatment plant in theto seek a more reliable solution and makepurging of old grease. Its mechanically north-eastern US uses 96 RBCs to removethe switch to Dodge Safety Mount forretained triple-lip seal prevents organic material from the water, ensuringtheir RBC applications. contamination and seal blowout. Built the water is safe to be released back intoto revolutionise mounted spherical the environment. The Results roller bearing installations, Dodge RBCs are a biological wastewaterSafety Mount is the premier solution forUpon first installation of Dodge Safetycritical applications.treatment system in which multiple mediaMount, plant management realised the discs are shaft mounted and partiallyvalue of a significantly faster and easierContact here: submerged in influent water. As the shaftinstallationsaving 16 hours of labour+44 1384 262615 turns at approximately 1.5 revolutions perper bearing over the SAF-style bearings.sales@racetransmissions.co.uk minute, microorganisms on the discs areIts enhanced reliability and reducedwww.racetransmission.co.ukalternately exposed to water and air. Thismaintenance had an immediate positive provides them with the organic matter inimpact on efficiency, leading them to the water as a food source and oxygen forstandardise operations with Dodge.proper digestion, resulting in the removal of unwanted material. The SuccessRunning around-the-clock, RBCs carryIn addition to being a drop-in replacement heavy loads and are supported by afor SAF-style bearings, Dodge Safety 25-foot shaft with a mounted bearingMounts easy installation and removal on each side. The bearings are locatedmade it the ideal choice for plant just inches from the water and exposedmanagement to streamline maintenance, to constant splashing and corrosiveresulting in an average annual savingelements. SAF-style bearings areof $156,863. Spherical roller bearingcommonly used in this application,The Whybut their ineffective sealing systems and grease path design fail to preventA drop-in replacement for SAF-style contamination and clean grease frombearings, Dodge Safety Mount features accessing the rolling elements, leadingan innovative design for the fastest to premature failure. Their replacementinstallation and removal on the market. 13'