In an automated production line, the time taken for each individual operation becomes a critical factor for success. Reducing the time by even just a few seconds in a stage repeated thousands of times per shift can result in a significant increase in productivity, as well as greater process continuity and a reduction in errors. It is in this context that industrial fastening is taking on an increasingly strategic role: no longer a simple assembly operation, but a key stage, designed to integrate with the entire production process. In recent years, the evolution of manufacturing towards increasingly automated production models has also affected the world of fastening. Whilst in the past the focus was mainly on the performance of the individual tool, today the emphasis has shifted to the entire process. This includes the automatic feeding of fastening systems, integration with robots and automated cells, control of installation parameters, data collection and traceability of operations, which are increasingly important in the design of production lines. However, the aim is not merely to increase production speed. Automation actually improves the repeatability of operations, Fastening the Future with Automation Rivit S.R.L., the Italian fastening experts, discuss how automation and digitalisation are transforming industrial fastening worldwide. reducing the variability typical of manual processes and helping to maintain consistent quality standards. In sectors such as the automotive, household appliances, industrial metalworking and machinery manufacturing industries, where thousands of fastening operations are carried out every day, even small improvements can have a significant impact on overall efficiency. Increasingly, tools are being designed to interface with anthropomorphic robots, programmable logic controller (PLC) systems and supervisory software, becoming an integral part of the production line rather than simply independent tools. The new automated modules developed by Rivit also find application in this context, enabling the simultaneous installation of multiple fasteners, thereby reducing lead times and errors in highly repetitive production runs. Alongside the automation of installation operations, process control is also playing an increasingly important role. Automation, in fact, does not merely concern the operational process itself: at the same time, there has been a growing need to verify that every installation is carried out correctly. For this reason, process control systems (capable of monitoring installation parameters, recording work cycles and flagging any anomalies) are becoming increasingly important. Rivit, for example, has developed a sophisticated system designed to introduce monitoring and control functions into fastening operations (CONTROLRIV), responding to the growing demand for traceability from the manufacturing industry. Rivet feeders, designed to make the installation process even more efficient, also contribute to this development. The blind rivet and rivet nut feeders developed by Rivit automatically transfer the fastener to the tool, without the operator having to load it manually at every cycle. This technology makes the process smoother, reduces downtime and improves the ergonomics of workstations, particularly in applications characterised by high production volumes. “In this sense, fully automated lines are changing the way we think about fastening,” explains the team at Rivit. The Rivit company headquarters in Bologna, Italy 30
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